Silicon Bronze Nuts
Comprehensive Overview of Marine-Grade Silicon Bronze Nuts
We are a premier manufacturer and global exporter of Silicon Bronze Nuts, precision-engineered from C65500 High Silicon Bronze A alloy to provide the perfect corrosion-resistant mating component for silicon bronze bolts and studs. For over three decades, we have supplied critical fastening components to marine, offshore, and chemical industries where failure due to corrosion is not an option. Our silicon bronze nuts are manufactured using advanced cold-forming and precision machining technology, ensuring perfect thread fit, consistent mechanical properties, and reliable performance in the most aggressive environments. Manufactured under our ISO 9001:2015 certified quality system, every nut comes with complete material traceability and performance certification.
Silicon Bronze Nuts – The Ultimate Corrosion-Resistant Partner
Silicon Bronze Nuts, manufactured from C65500 alloy, are specifically designed to complement silicon bronze bolts in creating complete, corrosion-proof fastening systems. These nuts provide excellent thread strength, superior corrosion resistance, and non-sparking safety, making them essential for permanent installations in marine and chemical environments.
Applications of Silicon Bronze Nuts
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Marine & Shipbuilding: Hull fastenings, deck hardware, rigging components, and underwater applications
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Offshore Structures: Oil platforms, docks, piers, and coastal construction projects
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Chemical Processing: Reactor assemblies, pipe flanges, and equipment in corrosive chemical environments
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Water Treatment: Valve assemblies, pump connections, and filtration system components
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Architectural Restoration: Historic buildings, monuments, and permanent outdoor structures
Silicon Bronze Alloy C65500 Specifications
Property | Specification | Value / Description |
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Alloy Designation | UNS C65500, High Silicon Bronze A | CuSi3Mn1 |
Tensile Strength | 65,000 – 80,000 psi | (448 – 552 MPa) |
Yield Strength (0.5% Ext) | 30,000 psi (Min) | (207 MPa) |
Shear Strength | 40,000 psi (Min) | (276 MPa) |
Corrosion Resistance | Excellent | Superior to most copper alloys in seawater |
Non-Sparking Property | Yes | Safe for hazardous environments (ATEX) |
Thread Quality | Class 6H (Metric) / Class 2B (Unified) | Precision threads for optimal engagement |
Silicon Bronze Nut Technical Specifications
Parameter | Regular Hex Nuts | Heavy Hex Nuts | Jam Nuts |
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Tensile Strength (MPa) | 448 – 552 | 448 – 552 | 448 – 552 |
Proof Load Stress (MPa) | 380 – 485 | 380 – 485 | 380 – 485 |
Hardness (Rockwell B) | 80 – 95 | 80 – 95 | 80 – 95 |
Width Across Flats | 1.5xD – 1.75xD | 1.75xD – 2.0xD | 1.5xD – 1.75xD |
Thickness | 0.8xD – 1.0xD | 1.0xD – 1.2xD | 0.5xD – 0.6xD |
Standard Sizes: M4 to M36, #8 to 1-1/2″ nominal bolt sizes
Thread Types: Metric Coarse, Metric Fine, UNC, UNF, BSW, BSF
Nut Styles: Hex Nuts (ISO 4032), Heavy Hex Nuts (ISO 4034), Hex Jam Nuts (ISO 4035), Nylon Insert Lock Nuts
Standards: ASTM B124, ASME B18.2.2, ISO 4032, ISO 4034, DIN 934, DIN 936
Manufacturing Processes & Quality Control
Our Silicon Bronze Nuts are manufactured through a precision-controlled process to ensure optimal thread quality and mechanical properties:
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Material Selection: Certified C65500 silicon bronze rod or wire
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Cold Forming/Hot Forging: Nut blanks are formed under high pressure to create the basic shape and improve grain structure
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Drilling & Tapping: Precision drilling followed by thread tapping using high-quality taps to ensure accurate thread form
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Heat Treatment (if required): Stress relieving may be applied to minimize internal stresses
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Deburring & Finishing: Nuts are tumbled to remove sharp edges and ensure smooth finish
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Quality Inspection: 100% dimensional checks, sample lot testing for mechanical properties
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Packaging: Packed in corrosion-inhibiting VCI packaging with proper identification
Quality Assurance Tests:
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Dimensional Verification: Go/No-Go gauges for threads, micrometer checks for across-flats, thickness
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Proof Load Testing: Sample nuts are tested to a specified proof load without thread stripping or nut failure
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Hardness Testing: Rockwell or Vickers hardness tests to verify material properties
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Thread Gauging: Comprehensive thread verification using thread plug gauges
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Material Certification: Mill Test Certificates (MTC) provided for all raw material lots
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Salt Spray Testing: Periodic corrosion resistance testing per ASTM B117 standards (500+ hours)
Technical Data & Performance Specifications
Nut Strength Grades
Nut Type | Proof Load Stress (MPa) | Recommended Bolt配对 |
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Regular Hex Nuts | 380 – 485 | General purpose silicon bronze bolts |
Heavy Hex Nuts | 380 – 485 | High-strength applications, structural connections |
Jam Nuts | 380 – 485 | Locking applications, space-constrained assemblies |
Environmental Performance
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Salt Spray Resistance: 500+ hours without significant corrosion
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Temperature Range: -50°C to +220°C continuous service
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Chemical Resistance: Excellent against seawater, chlorides, acids
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Galvanic Compatibility: Perfect match with silicon bronze bolts
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Non-Magnetic Properties: Mu < 1.05
Frequently Asked Questions (FAQ)
Q1: Why is it important to use silicon bronze nuts with silicon bronze bolts?
Using matching silicon bronze nuts ensures:
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No galvanic corrosion between bolt and nut
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Consistent thermal expansion characteristics
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Matched mechanical properties for optimal load distribution
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Uniform corrosion resistance throughout the fastening system
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Maximum service life in corrosive environments
Q2: What is the difference between regular hex nuts and heavy hex nuts?
Heavy Hex Nuts are thicker and have larger across-flat dimensions than regular hex nuts, providing:
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Higher load-bearing capacity
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Better thread engagement and load distribution
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Reduced risk of thread stripping
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Improved wrenching surfaces for higher torque applications
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Enhanced performance in structural and high-vibration applications
Q3: Can you supply silicon bronze lock nuts?
Yes, we manufacture several types of locking nuts in silicon bronze:
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Hex Jam Nuts (thin nuts used as lock nuts)
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Nylon Insert Lock Nuts (with non-magnetic nylon inserts)
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All-Metal Lock Nuts with prevailing torque features
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Castle Nuts with cotter pin provisions
Q4: What are the temperature limitations for silicon bronze nuts?
Silicon bronze nuts maintain their mechanical properties at elevated temperatures better than many non-ferrous materials. They are generally suitable for continuous service up to 220°C (428°F). For higher temperature applications, specific high-temperature copper alloys should be considered.
Q5: Do you offer different finishes on silicon bronze nuts?
While silicon bronze nuts are typically supplied bare due to their inherent corrosion resistance and attractive appearance, we can provide:
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Electro-tin plating for enhanced corrosion protection
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Passivation treatments for maximum corrosion resistance
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Special packaging for critical applications
Why Choose Our Silicon Bronze Nuts?
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Material Purity: Guaranteed C65500 silicon bronze composition with full material certification
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Precision Manufacturing: Advanced tapping and threading equipment ensures consistent thread quality
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Comprehensive Testing: Every batch undergoes rigorous inspection and testing
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Complete Range: Standard and custom sizes in various nut configurations
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Matched Fastener Systems: Perfect compatibility with our silicon bronze bolts
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Technical Expertise: Deep understanding of marine and chemical applications
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Global Certification: ISO 9001:2015 certified manufacturing with full traceability
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Competitive Pricing: Cost-effective manufacturing without compromising quality
Call to Action – Contact Us Today
Complete your corrosion-resistant fastening systems with genuine silicon bronze nuts. Contact us for quotations or technical assistance.
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Request a Quote: Email your specifications to sales@jambrass.com for prompt quotation
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Call Directly: +91-22-43449300 / +91-22-43449323 (Monday-Saturday, 9:00 AM – 6:00 PM IST)
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Office Address: 1406, 14th Floor, Dalamal Tower, Nariman Point, Mumbai – 400021, Maharashtra, India
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Factory Address: Plot 10B, GIDC Industrial Estate, Shanker Tekari, Udyognagar, Jamnagar, Gujarat – 361004
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Samples Available: Contact us for evaluation samples
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Technical Support: Our engineers are available for application consultation
We look forward to providing you with the highest quality silicon bronze nuts for your most demanding applications.