Comprehensive Technical Overview of E1W Type Cable Glands
We are one of the leading manufacturers and exporters of Weatherproof Cable Glands, E1W Type Cable Glands, and Industrial Cable Glands from India. We have been supplying high-quality Brass E1W Cable Glands, Nylon E1W Cable Glands, Stainless Steel E1W Cable Glands, IP68 Rated Cable Glands, UV Resistant Cable Glands, Corrosion Resistant Cable Glands, and Custom E1W Cable Glands to the world market for many decades. Our state-of-the-art manufacturing facility specializes in producing premium Weatherproof Cable Connection Systems using advanced precision die casting, injection molding, multi-axis CNC machining, automated plating, environmental testing, and comprehensive quality assurance systems. With over three decades of global experience in Weatherproof Cable Gland manufacturing, we serve diverse industries including outdoor electrical installations, marine and offshore applications, water treatment plants, solar power systems, street lighting, construction infrastructure, industrial automation, and telecommunications. Our expertise encompasses working with various materials including Nickel-Plated Brass, Stainless Steel 316, Stainless Steel 304, UV-Stabilized Polyamide, Engineering Plastics, and Special Alloys. We manufacture E1W Type Cable Glands in sizes ranging from PG7 to PG48, metric sizes from M12 to M63, and NPT threads from 1/2″ to 2″, maintaining IP68/69K ingress protection ratings, temperature ratings from -40°C to 120°C, UV resistance per ISO 4892, compliance with IEC 62444, VDE 0619, and reliable performance in extreme weather conditions.
Types of E1W Cable Glands
Brass E1W Cable Glands
Heavy-Duty Weatherproof Brass Glands with triple-layer nickel-chromium plating for maximum corrosion resistance, featuring integrated neoprene seals and anti-vibration design. Available in metric, PG, and NPT thread versions with temperature range from -40°C to 110°C. These Marine Grade Brass Glands provide excellent weather resistance and are ideal for coastal installations, offshore platforms, and outdoor industrial applications where superior corrosion protection is essential.
Nylon E1W Cable Glands
UV-Resistant Polyamide Cable Glands with UL94 V2 rating, featuring advanced polymer compounds and reinforced sealing design. Available in standard black color with carbon black stabilization for maximum UV resistance. These Weatherproof Non-Metallic Glands offer excellent dielectric strength and are perfect for solar installations, outdoor control panels, and applications requiring electrical insulation in harsh weather conditions.
Stainless Steel E1W Cable Glands
316 Stainless Steel Weatherproof Glands with passivated surface treatment, featuring quadruple sealing mechanism and high mechanical strength. Temperature range from -60°C to 400°C with IP68/69K protection ratings. These Chemical Resistant Weatherproof Glands are essential for chemical plants, food processing facilities, swimming pools, and high-pressure washing environments.
EMC Shielded E1W Cable Glands
Electromagnetic Compatible Weatherproof Glands with integrated brass ferrite and copper mesh, featuring 360° shielding effectiveness and low transfer impedance. These EMI/RFI Protected Glands provide superior electromagnetic protection for sensitive electronic equipment, control rooms, medical devices, and telecommunications infrastructure exposed to outdoor conditions.
High-Temperature E1W Cable Glands
Special Grade High-Temperature Glands with silicone rubber seals and special alloy construction, featuring extended temperature range from -40°C to 150°C. These Thermal Resistant Glands are designed for engine compartments, industrial ovens, furnace connections, and high-temperature industrial processes.
Technical Specifications
Environmental Protection Ratings
IP68: Submersible up to 2 meters for 24 hours
IP69K: Protected against high-pressure, high-temperature water jets
UV Resistance: 1000 hours UV testing per ISO 4892-2A
Salt Spray Resistance: 500 hours salt spray testing per ASTM B117
Material Specifications
Brass: CuZn39Pb3 with Ni-Cr plating, 8-12μm thickness
Stainless Steel 316: Cr17Ni12Mo2 with electropolishing
Nylon: Polyamide 6.6 with 2.5% carbon black UV stabilization
Sealing Material: EPDM rubber for wide temperature range
Mechanical Performance
Cable Range: 3mm to 40mm cable diameter
Thread Engagement: Minimum 5 full threads guaranteed
Pull-Out Force: 150N to 2000N depending on size
Torque Resistance: 2.5Nm to 60Nm installation torque
Manufacturing Excellence
Our manufacturing process includes cold-forged brass components for superior mechanical strength, precision injection molding with temperature-controlled processes, automated electroplating with thickness monitoring, robotic assembly for consistent quality, and 100% environmental testing including IP68 submersion tests, UV aging tests, and salt spray corrosion tests.
Quality Assurance & Certifications
Testing Protocols
Material Analysis: Spectrochemical analysis for material verification
Dimensional Control: CMM verification with ±0.02mm accuracy
Environmental Testing: Cyclic temperature and humidity testing
Mechanical Testing: Tensile, compression, and torque testing
Seal Integrity: Pressure decay testing for seal verification
International Certifications
IEC 62444: International cable gland standard
VDE 0619: German electrical engineering standard
UL 50E: Enclosures for electrical equipment
RoHS 3: Restriction of hazardous substances
REACH: European chemicals regulation
Industry Applications
Renewable Energy Sector
Solar farm connections, wind turbine cable management, and outdoor inverter installations requiring UV resistance and weatherproof protection.
Marine & Offshore Industry
Shipboard systems, dock electrical connections, offshore platform wiring, and coastal infrastructure requiring saltwater corrosion resistance.
Water Management Systems
Water treatment plants, pumping stations, irrigation control systems, and wastewater facilities requiring high IP ratings and chemical resistance.
Urban Infrastructure
Street lighting, traffic control systems, public address systems, and outdoor surveillance equipment requiring reliable weatherproof connections.
Installation Guidelines
Proper Installation Procedure
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Select the correct gland size for the cable diameter
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Install the gland onto the enclosure and tighten to specified torque
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Strip cable sheath to appropriate length
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Feed cable through gland components in correct sequence
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Tighten compression nut to specified torque value
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Verify seal integrity and complete installation
Maintenance Recommendations
Regular Inspection: Visual check every 6 months for signs of degradation
Seal Replacement: Replace EPDM seals every 2-3 years in continuous outdoor exposure
Thread Maintenance: Apply silicone grease to threads annually in corrosive environments
Performance Verification: Conduct IP testing during routine maintenance
Frequently Asked Questions
Q1: What makes E1W type glands different from standard cable glands?
E1W type glands are specifically designed for harsh weather conditions with enhanced sealing systems, UV-resistant materials, and superior corrosion protection. They feature additional sealing layers and are tested to higher environmental standards compared to standard glands.
Q2: What is the expected service life of your E1W cable glands?
Our E1W cable glands have a minimum service life of 20 years in standard outdoor conditions and 15 years in coastal marine environments when properly installed and maintained.
Q3: Can you provide custom colors for nylon E1W glands?
Yes, we can provide custom color matching with UV-stabilized compounds. Minimum order quantity applies for custom colors, and we recommend black for maximum UV resistance.
Q4: Do you provide complete installation documentation?
Yes, we provide comprehensive installation manuals, torque specifications, cable preparation guides, and maintenance schedules with all shipments.
Q5: What is your lead time for large projects?
For large project quantities, our standard lead time is 6-8 weeks. We can expedite to 4 weeks for urgent requirements with prior planning.
Q6: Can you provide samples for testing and approval?
Yes, we provide evaluation samples for testing and approval. Sample lead time is typically 2-3 weeks depending on specifications.
Contact Us Today – Request Quote for E1W Type Cable Glands
Ready to discuss your Weatherproof Cable Gland requirements for outdoor installations, marine applications, industrial projects, or custom environmental protection solutions?
Request a Quote: Send your specifications including gland type, material, thread specification, cable diameter, IP rating, quantity, and environmental conditions to sales@jambrass.com for a detailed quotation within 24 hours.
Technical Support: Email your application requirements or technical drawings for gland selection guidance, material recommendation, and environmental compliance assistance.
Call Us: +91-22-43449300 / +91-22-43449323 (Monday-Friday, 9:00 AM – 6:00 PM IST)
Office Address: 1406, 14th Floor, Dalamal Tower, Nariman Point, Mumbai – 400021, Maharashtra, INDIA
Factory Address: Plot 10B, GIDC Industrial Estate, Shanker Tekari, Udyognagar, Jamnagar, Gujarat, India – 361004
Contact Person: Mr. Mehul Vora
Email: sales@jambrass.com
